Proposal for production line of EMS
SMT line that realizes both high-mix production and high-quality/high-productivity production
Labor saving
EMS
Variable Mix - Variable Volume production
Commonization of changeover work by utilizing universal heads and a grouping function to minimize changeover counts.
Dealing with odd-shaped or tall components causes the operation to lose time balance and prevents increased productivity.
Changeover work including replacement of feeder carriages consumes much work and time generating a machine down-time.
The production of a new type of product needs to reach the maximum output from the beginning.
(YRM20R): The HM head can handle a wide variety of components from 0201mm to W55 × L100 mm.
(YSM20WR): The large feeder bank improves the effectiveness of the changeover work commonization. Compact carriages are easy to handle.
(YSUP): For a new type of product, the new program can easily be created by scanning sample PCB and converting gerber data.
Producing various types of products is available. It maintains the cycle time for a wide variety of product types, which makes it possible to realize high productivity as a whole, In spite of the fact that it is handling odd-shaped or tall components.
This line reduces the burden of changeover work on operators, leading to improvement in machine operation rate and reduction in operational errors.
Production data can be created easily, new order and sample order can be handled smoothly.
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Outline of applications
Subject
Industry
Type of production
Solution
Examples of customers’ problems and needs
Dealing with odd-shaped components
Changeover work
New product type
Solution
Dealing with odd-shaped components
Yamaha’s original technique of dramatically shortening the head traveling distance and dual-stage mounting enables high-speed mounting of odd-shaped or tall components.
Changeover work
New product type
Expected introduction effects
Dealing with odd-shaped components
Changeover work
New product type