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YAMAHA production line of automotive products

Proposal for production line of automotive products

Achieving no burden, minimum defects and minimum stoppage production line

 

 

Outline of applications

Subject

High-quality mounting and labor saving

Industry

Automotive products

Type of production

Variable Mix - Variable Volume production

Solution

Effortlessly identifying causes of defects by using the functions of traceability and N-point verificatoin

Machines to be installed

YSP10YSi-SPYRM20 and YSi-V

Proposal for production line
 

Examples of customers’ problems and needs

Dealing with odd-shaped components

Dealing with odd-shaped or tall components causes the operation to lose time balance and prevents increased productivity.

Components supply

Changeover work including replacement of feeder carriages consumes much work and time generating a machine down-time.

Traceability

It is hard to trace the causes of defects found in an inspection process after the reflow or the downstream processes.

Solution

Dealing with odd-shaped components

(YRM20): The HM head can handle a wide variety of components from 0201mm to W55 × L100 mm.
Yamaha’s original technique of dramatically shortening the head traveling distance and dual-stage mounting enables high-speed mounting of odd-shaped or tall components.

Components supply

(YRM20): A relatively large number of installed feeders minimizes the changeover work count. Using easy-to-handle compact small carriages increases the work efficiency.

Traceability

(M2M): Effortlessly identifying causes of defects by using the functions of traceability and N-point verificatoin

Expected introduction effects

Dealing with odd-shaped components

Producing various types of products is available. It maintains the cycle time for a wide variety of product types, which makes it possible to realize high productivity as a whole, In spite of the fact that it is handling odd-shaped or tall components.

Components supply

This line reduces the burden of changeover work on operators, leading to improvement in machine operation rate and reduction in operational errors.

 

 

文章From:http://www.ledpickandplace.com/te_news_bulletin/2021-09-07/28962.chtml